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DuroForm thermoforming film

THERMOFORMING FILM

• Barrier Options • Seal Integrity • High Clarity •

What is DuroForm?

Thermoforming films for fresh, frozen and processed food. Forms consistently, seals tight, runs all shift. 

DuroForm films are heated and formed into a pocket, filled, and sealed to create vacuum, modified-atmosphere or standard packs. They run on most standard thermoforming equipment across ambient, chilled and frozen supply chains. 

The line comes in flexible, semi-rigid and recycle-ready structures. High, medium and no barrier options mean shelf life is specified to the product, rather than one grade being sold for everything. 

DuroForm is used for fresh and processed proteins, cheese and dairy, prepared meals, fresh pasta, plant-based proteins, snacks, baked goods and pet food. 

Built for performance

Barrier specified to your product

High, medium and no barrier structures, plus breathable films for fresh and smoked fish or fresh poultry that need oxygen permeability.

Strong seals through contamination

Seals hold even with grease, moisture or product in the seal area, which means fewer leakers and less rework.

High clarity

Clear film for product visibility and shelf appeal, in barrier and non-barrier structures.

Consistent forming at high speed

Consistent pocket and tray definition from the start of a run to the end.

Easy-peel or lock-seal opening

Easy-peel film opens cleanly and predictably. Lock seal is for products where protection and shelf life come first.

Registered custom print

Rotogravure and flexographic printing across the full line, including DuroForm RR, with registered print for accurate placement on formed packs.

The DuroForm line

Fresh raw salmon fillet, a typical product for DuroForm thermoforming film packaging

Flexible thermoforming film

The everyday film, for high-speed, high-volume vacuum, MAP and straight-seal production. It forms and seals consistently from one run to the next.

Assorted cured meats including salami, salame Napoli, paio and prosciutto, typical products for DuroForm thermoforming film packaging

Semi-rigid forming film

Deep-drawn, defined trays that hold their shape through chilled and frozen distribution. An alternative to preformed rigid trays, available up to 40 mil.

Blue cheese, brie and mozzarella, typical products for DuroForm RR recycle-ready thermoforming film packaging

Recycle-ready forming film

A mono-material structure built to the Golden Design Rules for retailer sustainability programs, at full clarity and barrier.

Shrinkable thermoforming film

A high-barrier structure designed for automated production, delivering skin-tight, high-clarity packs with less labour and material.

Fresh raw salmon fillet, a typical product for DuroForm thermoforming film packaging

Flexible thermoforming film

The everyday film, for high-speed, high-volume vacuum, MAP and straight-seal production. It forms and seals consistently from one run to the next.

Assorted cured meats including salami, salame Napoli, paio and prosciutto, typical products for DuroForm thermoforming film packaging

Semi-rigid forming film

Deep-drawn, defined trays that hold their shape through chilled and frozen distribution. An alternative to preformed rigid trays, available up to 40 mil.

Blue cheese, brie and mozzarella, typical products for DuroForm RR recycle-ready thermoforming film packaging

Recycle-ready forming film

A mono-material structure built to the Golden Design Rules for retailer sustainability programs, at full clarity and barrier.

Shrinkable thermoforming film

A high-barrier structure designed for automated production, delivering skin-tight, high-clarity packs with less labour and material.

Fresh raw salmon fillet, a typical product for DuroForm thermoforming film packaging

Flexible thermoforming film.

The everyday film, for high-speed, high-volume vacuum, MAP and straight-seal production. It forms and seals consistently from one run to the next.

Assorted cured meats including salami, salame Napoli, paio and prosciutto, typical products for DuroForm thermoforming film packaging

Semi-rigid forming film.

Deep-drawn, defined trays that hold their shape through chilled and frozen distribution. An alternative to preformed rigid trays, available up to 40 mil.

Blue cheese, brie and mozzarella, typical products for DuroForm RR recycle-ready thermoforming film packaging

Recycle-ready forming film.

A mono-material structure built to the Golden Design Rules for retailer sustainability programs, at full clarity and barrier.

Shrinkable thermoforming film

A high-barrier structure designed for automated production, delivering skin-tight, high-clarity packs with less labour and material.

Benefits

One line covers every thermoforming application, from everyday vacuum packs to deep-drawn semi-rigid trays and recycle-ready structures. Each structure is specified to your machine, your product and your supply chain. 

For processors

Runs on most standard thermoformers.

Vacuum, MAP and ambient packs.

High, medium and no barrier structures.

Strong seals over grease and moisture.

Fewer leakers, less rework.

Consistent forming, start to end of run.

Custom sizing to your machine web width.

Stocked in Quebec and British Columbia.

Meatballs loaded into formed pockets of DuroForm thermoforming film on a thermoforming packaging line

For processors

Runs on most standard thermoformers.

Vacuum, MAP and ambient packs.

High, medium and no barrier structures.

Strong seals over grease and moisture.

Fewer leakers, less rework.

Consistent forming, start to end of run.

Custom sizing to your machine web width.

Stocked in Quebec and British Columbia.

DuroForm SR vs. preformed rigid tray

FEATURE

Preformed rigid tray 

DuroForm

Material per pack

Higher

Less

Transport and storage

Trays shipped and stored

Lower cost, as rollstock

Components and handling

Separate trays to source and load

Fewer components, less handling

Format changes

New trays required

No retooling

Production

Tray loading

Automated, formed in-line

For end users

High clarity for product visibility.

Packs that hold their shape, chilled or frozen.

Easy-peel opening options.

Clean, registered print on every formed pack.

Coppa, culatello and finocchiona sealed in DuroForm thermoformed packs

For end users

High clarity for product visibility.

Packs that hold their shape, chilled or frozen.

Easy-peel opening options.

Clean, registered print on every formed pack.

Forms consistently. Seals tight. Runs all shift.

Applications

Fresh and processed proteins
• Fresh beef, pork, lamb and venison • Poultry • Fish and shellfish • Processed and smoked meats • Marinated proteins •
Cheese and dairy
• Block and sliced cheese • Soft and shredded cheese • Specialty dairy •
Prepared and ready meals
• Ready-to-eat meals • Fresh pasta • Meal kits • Cook-in applications •
And more
• Plant-based proteins • Snacks • Baked goods • Pet food •

DuroForm structures are specified to the product, from high barrier and breathable to cook-in, so each pack gets the protection it needs.

Capabilities

Custom structures

Barrier, thickness, width, structure and pigment produced to order when an application falls outside our stocking program. 

Cook-in and sous vide

Cook-in structures certified for long heat exposure, with sous vide options up to 100°C in DuroForm RR. 

Barrier performance

High, medium, no barrier and breathable structures, matched to the shelf life your product needs. 

Printing and prepress

Our design and prepress team handles colour matching, dieline optimization and file setup. Digital and printed proofs confirm accuracy before production. 

Why choose DuroForm?

Stock in Quebec and British Columbia.

Film specified to your equipment

Prepress support before production

Lower total packaging cost, not just unit cost

Sustainability

DuroForm supports more sustainable packaging programs without giving up clarity or barrier: 

Mono-material structure:

DuroForm RR is built to the Golden Design Rules to meet retailer sustainability requirements.

Designed for recovery:

Conventional laminated films combine several plastics, which makes them hard to process in current recycling facilities. DuroForm RR is designed for recovery in existing streams.

Less material than rigid trays:
DuroForm SR uses less material per pack than preformed trays and lowers transport and storage costs.

Recycle-ready means the structure is designed for recovery in existing recycling streams. Actual recyclability depends on local collection and processing infrastructure. 

One line. Every thermoforming application.
One line. Every thermoforming application.

Have a project in mind?

Our packaging experts are happy to help. We can provide free consultations and pricing for tailored, high-quality solutions. 

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